Wheelbarrow Repair

Our old wheel­bar­row had been sit­ting long enough that the han­dles had more-or-less turned into mulch. Iron­ic, as mulch is pri­mar­i­ly what we’ve car­ried around the yard in the wheel­bar­row. I had con­sid­ered mak­ing some new han­dles out of pres­sure-treat­ed pine, but replace­ment hard­wood han­dles weren’t ter­ri­bly expen­sive. So I ven­tured out to the big-box hard­ware store to get some (where I was in the vast minor­i­ty by wear­ing a face mask!).

Rotted Wheelbarrow handle
The han­dles for the wheel­bar­row com­plete­ly rot­ted away at the end

This project would have been just about impos­si­ble if I did­n’t have some Liq­uid Wrench to loosen up the rust­ed nuts. It took about 5 min­utes for it to work into the bolts and almost every­one came right off.

Liquid Wrench
Liq­uid Wrench to the res­cue

Once I got the entire wheel­bar­row apart, I traced over the bolt hole loca­tions to the replace­ment han­dles. My assis­tant was there to ensure that all mea­sure­ments were accu­rate and well-sniffed.

Hargie helps with measurements
Hargie helps with mea­sure­ments

I used the drill press and a 3/8″ forstner bit drill the holes. I have a fair­ly cheap set of Ryobi bits (which pair nice­ly with my trusty Ryobi drill press!). I can def­i­nite­ly see pur­chas­ing a much nicer set of forstner bits as they are fast and clean.

Drill Press
Han­dle bolt holes with the drill press

I did spend a few min­utes clean­ing off some sur­face rust from some met­al parts with a wire brush and some min­er­al spir­its. I hit all of them with a coat of black spray paint to hope­ful­ly reduce some future rust. I did­n’t spend a lot of time and did­n’t even wait for the paint to dry before I re-assem­bled every­thing.

Wheelbarrow Parts
Dirt and rust on some met­al parts

I re-assem­bled the wheel­bar­row minus a cou­ple of wood­en shim pieces. They had almost lit­er­al­ly turned to dirt at this point and would have been a pain to re-cut. I also need to get some zinc-coat­ed bolts and wash­ers at some point since the exist­ing bolts are now too long with out that shim in place. But it’s a 100% func­tion­ing wheel­bar­row again and looks pret­ty great actu­al­ly, as far as wheel­bar­rows go.

Wheelbarrow Glamour Shot
Looks bet­ter than ever