We’ve been doing a lot of sprucing up in our yard in the past few weeks. Angela has wanted a raised garden bed for a long time and Bob of I Like to Make Stuff has a really great, simple design which he recently built that I liked a lot. I will confess that I might have bought a kit if one had been available. The price of the materials ended up being about the same and it was a fun project.
The materials for this were four 8′ decking boards, a 4′ section of 2“x2” aluminum angle, and some decking screws (which I already had). I cut the decking boards into 4′ lengths, two for each side.
Aluminum is soft enough to cut with most woodworking blades, so I cut the angle into four 1′ lengths1. I then used the bandsaw to cut 1–1/2″ angles to one end of each length. These will act as spikes to hold the bed in place. I used a simpler cut than Bob’s, figuring it would still stick in the ground well enough. I also used the bandsaw and disk sander to round off the corners. I left an inch gap at the top, as well so that the corners wouldn’t scrape any knees or shins.
I worked out a screw pattern to attach the corners to the boards. The decking boards had a couple of thinner channels on the underside, so I tried to put the screws into the “meatier” sections. The corners are overlap joints, so the screw pattern isn’t symmetric on either side of the corner. Once I worked out the pattern and “dry” fit a corner section, I used the drill press to drill a set of holes. I messed up a couple of hole locations but another dry fit had the pattern finalized. I drilled and countersunk 32 holes into the aluminum.
Then it was time for assembly, which meant pre-drilling all those holes into the decking. I probably didn’t have to pre-drill them, but as the holes were very close to the board ends, I wanted to make sure they didn’t tear out.
Angela helped me carry the assembly into the garden where it was time to load up with soil and plants. Ainsley helped her plant some vegetables. Some of these were seeds, so it looks more empty than it is.
Bob’s design has longer corner pieces, but he also apparently had more aluminum on hand than I could get. These aluminum pieces aren’t especially cheap, either. [↩]
Our old wheelbarrow had been sitting long enough that the handles had more-or-less turned into mulch. Ironic, as mulch is primarily what we’ve carried around the yard in the wheelbarrow. I had considered making some new handles out of pressure-treated pine, but replacement hardwood handles weren’t terribly expensive. So I ventured out to the big-box hardware store to get some (where I was in the vast minority by wearing a face mask!).
This project would have been just about impossible if I didn’t have some Liquid Wrench to loosen up the rusted nuts. It took about 5 minutes for it to work into the bolts and almost everyone came right off.
Once I got the entire wheelbarrow apart, I traced over the bolt hole locations to the replacement handles. My assistant was there to ensure that all measurements were accurate and well-sniffed.
I used the drill press and a 3/8″ forstner bit drill the holes. I have a fairly cheap set of Ryobi bits (which pair nicely with my trusty Ryobi drill press!). I can definitely see purchasing a much nicer set of forstner bits as they are fast and clean.
I did spend a few minutes cleaning off some surface rust from some metal parts with a wire brush and some mineral spirits. I hit all of them with a coat of black spray paint to hopefully reduce some future rust. I didn’t spend a lot of time and didn’t even wait for the paint to dry before I re-assembled everything.
I re-assembled the wheelbarrow minus a couple of wooden shim pieces. They had almost literally turned to dirt at this point and would have been a pain to re-cut. I also need to get some zinc-coated bolts and washers at some point since the existing bolts are now too long with out that shim in place. But it’s a 100% functioning wheelbarrow again and looks pretty great actually, as far as wheelbarrows go.
It doesn’t take itself too seriously but it believes in itself.
In the round-table discussion slash behind the scenes documentary series, Disney Gallery: The Mandolorian, Taika Waititi discusses directing the season 1 finale. I love this quote as it summaries so well the idea of be true and earnest, without a fear of ridicule or need for validation. Simply the joy of can be validation enough. It really summarizes a lot of Waititi’s work (at least the parts I’m familiar with), like Thor: Ragnarok. But it’s really true of anything worth being passionate about: your joy of the thing is enough.